The India process automation market reached a valuation of USD 4.42 billion in 2024. Supported by rapid industrialisation, rising digital transformation initiatives, and increased adoption of advanced automation technologies across various sectors, the India process automation market size is anticipated to expand at a CAGR of 7.50% between 2025 and 2034, ultimately reaching USD 9.11 billion by 2034. The market’s growth trajectory reflects the country’s transition toward smart manufacturing, enhanced operational efficiency, and an expanding need for cost-effective production systems.

Process automation refers to the integration of digital technologies, sensors, control systems, and software solutions that streamline industrial operations, enhance productivity, and minimise human error. It plays a vital role in optimising workflows, reducing downtime, improving accuracy, and ensuring regulatory compliance across sectors such as oil and gas, pharmaceuticals, chemicals, utilities, automotive, and food and beverages. As India advances towards Industry 4.0, process automation technologies—including SCADA (Supervisory Control and Data Acquisition), PLC (Programmable Logic Controllers), DCS (Distributed Control Systems), IIoT (Industrial Internet of Things), and robotics—have become instrumental in modernising industrial ecosystems.

India Process Automation Market Size and Share

In 2024, the India process automation market stood at USD 4.42 billion, driven by significant investments in manufacturing capacity expansion, infrastructure development, and automation-led industrial upgrades. By 2034, the market is projected to nearly double, reaching USD 9.11 billion.

The market share is distributed across key segments, including hardware (sensors, controllers, actuators, robotics), software (industrial control systems, analytics platforms, automation software), and services (integration, maintenance, consulting). Hardware currently dominates the market, owing to widespread deployment of sensors and control systems in both legacy and newly established facilities.

Industry-wise, the oil and gas sector holds a major share due to extensive process-oriented operations requiring high accuracy and safety. However, sectors such as pharmaceuticals, automotive manufacturing, and food processing are rapidly increasing their adoption of automation solutions due to stricter regulatory frameworks and rising demand for quality assurance.

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India Process Automation Market Trends

Several prominent trends are shaping the India process automation market:

1. Rise of Industry 4.0 Adoption
Industries in India are increasingly integrating smart technologies such as IIoT, cyber-physical systems, and machine learning to enhance monitoring, predictive maintenance, and real-time decision-making.

2. Growing Demand for Robotics and AI-Based Automation
Automated robotics systems are witnessing growing adoption in automotive, electronics, pharmaceuticals, and packaging industries. Collaborative robots (cobots) and AI-driven automation platforms are becoming more prevalent in SMEs seeking to reduce labour dependency.

3. Expansion of Smart Sensors and Data Analytics
With digitalisation accelerating across industrial facilities, smart sensors that provide real-time data, remote monitoring capabilities, and advanced diagnostics are gaining traction. Data analytics platforms are being utilised to optimise production cycles and improve asset utilisation.

4. Focus on Energy Efficiency and Sustainability
Automation solutions are increasingly being deployed to reduce energy wastage, track carbon emissions, and ensure efficient resource utilisation—aligning with India's sustainability goals.

5. Increased Adoption of Cloud-Based Automation Solutions
Cloud-based SCADA and analytics systems are enabling flexible, scalable, and cost-effective automation deployments, especially among small and medium-sized enterprises.

Drivers of Market Growth

The India process automation market is being propelled by several key growth drivers:

1. Rapid Industrialisation and Manufacturing Expansion
India’s growing emphasis on strengthening its domestic manufacturing capabilities under initiatives such as "Make in India" is encouraging industries to adopt advanced automation technologies to boost productivity and efficiency.

2. Need for Operational Efficiency and Cost Reduction
Automation enhances production accuracy, reduces downtime, minimises labour dependency, and lowers long-term operational costs. These benefits are driving widespread adoption across industries aiming to remain competitive.

3. Regulatory Compliance and Quality Assurance Requirements
Sectors such as pharmaceuticals, food processing, and chemicals face stringent regulatory norms. Automation ensures traceability, standardisation, and compliance with national and international quality standards.

4. Digital Transformation Initiatives
Public and private sector organisations are investing heavily in digital technologies, including IIoT integration, automation software, and cloud platforms, creating substantial opportunities for process automation vendors.

5. Investment Growth in Key Sectors
Oil and gas, renewable energy, automotive manufacturing, and power generation industries are increasing their capital expenditure on automated systems to modernise outdated infrastructure.

India Process Automation Market Segmentation

The market can be divided based on system type, communication protocol, application and region.

Competitive Landscape

Some of the major key players explored in the report by Expert Market Research are as follows:

Robert Bosch GmbH

Siemens AG

Schneider Electric SE

ABB Ltd

Delta Electronics, Inc.

Rockwell Automation Inc

Emerson Electric Co

Honeywell International Inc

Mitsubishi Electric Corp

Yokogawa Electric Corp.

Others

Challenges and Opportunities

Challenges

High Initial Investment Costs
Automation technologies often require substantial upfront investments, which may deter SMEs from implementing advanced systems.

Skill Shortages and Workforce Transition
The demand for skilled professionals capable of managing and maintaining automated systems is growing, creating a talent gap.

Legacy Infrastructure Constraints
Older manufacturing facilities may face integration challenges when adopting modern automation technologies.

Cybersecurity Risks
With increased connectivity comes greater vulnerability to cyberattacks, requiring robust security frameworks.

Opportunities

Expansion of Smart Manufacturing
As Industry 4.0 becomes mainstream, opportunities for automation in both large industries and SMEs will grow exponentially.

Government Support for Industrial Modernisation
Incentives for digital transformation, infrastructure expansion, and manufacturing development will strengthen automation adoption.

Rising Demand in Sectors such as Pharma, Electronics, and Food Processing
These industries are undergoing rapid transformation and require enhanced process control and quality assurance.

Growth of Domestic Automation Vendors
Local companies are developing cost-effective, innovative solutions suited for Indian industrial conditions.

Emergence of Predictive Maintenance Solutions
Solutions integrating AI, IoT, and analytics offer substantial opportunities for automation providers.

India Process Automation Market Forecast (2025–2034)

The India process automation market is projected to witness robust growth over the forecast period. Key factors such as industrial digitalisation, rising investments in smart factories, and expanding applications of AI and IoT in industrial processes will continue to propel market expansion. By 2034, the market is expected to reach USD 9.11 billion, nearly doubling from its 2024 valuation.

As industries increasingly focus on operational efficiency, sustainability, and global competitiveness, demand for advanced automation solutions will remain strong. Emerging technologies, greater adoption among SMEs, and enhanced government support are expected to reshape the industrial automation landscape in India.

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